3D Printing

What is 3D Printing?3D printing or additive manufacturing is the creation of three-dimensional solid objects from a digital file by processes in which material is joined or solidified under computer control with material being added together (such as liquid molecules or powder grains being fused together). The creation of a 3D printed object is achieved using additive processes. In an additive process an object is created by laying down successive layers of material until the object is created. Each of these layers can be seen as a thinly sliced horizontal cross-section of the eventual object. 3D printing enables you to produce complex (functional) shapes using less material than traditional manufacturing methods.

Printsyst is a 3D printing personal assistant which helps in the complete 3D printing workflow by uploading the design and giving the instant quotation of the 3D printable files

MakerBot Replicator+These 3D printers are used to create prototypes, that can validate the design given as input. Some of its features include:

  • LCD display
  • On-board camera
  • USB, WiFi, Ethernet connectivity
  • Can be controlled remotely via access to Cloud

UltimakerThe Ultimaker family of 3D printers are the most dependable and robust machines the industry has to offer. The Ultimaker offerings have evolved over the years and through diligent engineering have iterated their way to a fantastic and polished machines. As one of the most reliable and capable fully assembled printers available, Ultimaker continues to be an industry leader with the Ultimaker 3 bringing dual extrusion, and the ability to print any filament, to makers and professionals everywhere. Ultimaker printers have changed the world of 3D printing since the initial launch of the Ultimaker Original. They continued to improve the design with the Ultimaker 2 3D printer, updated the extrusion system in the launch of the Ultimaker 2+ and most recently added dual extrusion in the Ultimaker 3.

Stratasys Objet260 Connex3This highly versatile printer offers objects of a wide variety of textures, strengths, and characteristics. It supports easy connectivity to CAD software, and a 16-micron layer resolution that enables high precision. The Objet260 Connex3 is your gateway to the world of multi-material color 3D printing right from your office. Create brilliantly colored prototypes to fit your application needs, whether that's translucent, rigid or thermal-resistant. The Connex3 empowers you to create multi-color, multi-material models whenever you need them.

Vida by envisionTECThe Vida is a low-cost, open-architecture, easy-to-maintain and user-friendly 3D printer for a wide variety of professional and medical applications. It makes use of DLP (Digital Light Processing) technology. It has the following features: High-resolution projector with custom UV optics Uses a photo polymer resin Preprocessing done on Perfactory software suite Ethernet, WiFi, USB connectivity Vida is used for a wide range of dental, orthodontic, and hearing applications, and it also used to make jewelry. It works with materials like ABS Tough, E-Glass 2.0, etc.

STRATASYS F370The Stratasys F370 lets you print everything fast and provides low-cost concept models to durable assemblies. It gives the option of up to four different materials, along with easy-to-remove soluble support material. It creates complex parts and assemblies with no compromise on accuracy, detail and repeatability. ‘Grab CAD Print’ software simplifies the entire 3D printing process and with an intuitive CAD-like application anyone can use this machine

FORMLABS FORM2The Formlabs form2 is a Stereolithography printer that delivers upto 25 to 100 microns of accuracy and produces fine prototype. It has larger build volume, touch-screen controls and Wi-Fi connectivity. It can print dental, transparent, castable, flexible and ceramic models with high accuracy

ARTEC EVA SCANNERArtec Eva 3D scanner is the ideal choice for making a quick, textured and accurate 3D model of medium sized objects such as human bust, alloy wheel and motorcycle exhaust system. It scans quickly and captures precise measurement in high resolution. From rapid prototyping to quality control, automotive industry to forensics, medicine and prosthetics to aerospace, this scanner is very useful to customize and create innovate models

AUTOSCAN DS-EX DENTAL SCANNERAutoScan-DS-EX is a cost effective option used for scanning dental impressions, upper/lower jaw and dyes in 15 microns of accuracy. It is also a structured light 3D scanner that gives the accurate 3D dental model with a good texture

List of 3D Printers @ Foundation for Innovation & Research at SASTRA Technology Business Incubator

SASTRA TBI has large setup for both 3D Printing and IoT at its own campus. The 3D Printing setup is country’s largest collection of 3D Printers across any academic Institutions. There are over 32 machines across various 3D Printing Technologies of different sizes.
Below are the list of machines setup already and are functional.

Fused Deposition Modeling (FDM)

Printer MakePrinter ModelBuild Size (mm)Resolution
(microns)
Print Material*
Stratasys F370Height: 355 mm
Width: 254 mm
Length: 355 mm
178PLA, ABS-M30, ASA&PC-ABS.
MakerBot Mini+Height: 126mm
Length: 101mm
Width: 126mm
100PLA & Tough PLA
MakerBot Replicator+Height: 165mm Length: 295mm
Width: 195mm
100PLA & Tough PLA
MakerBot Replicator Z18Height: 457mm Length: 300mm
Width: 305mm
100PLA & Tough PLA
UltimakerUlt 3 ExtendedHeight: 300 mm
Width: 215 mm
Length: 215mm
20Nylon, PLA, ABS, CPE, CPE+, PVA, PC, TPU 95A,& PP
Large FDMKappaHeight: 300 mm
Width: 300mm
Length: 300 mm
150PLA & ABS

Resin Based 3D Printers with Photopolymers: Technology: SLA (Stereolithography)

Printer MakePrinter ModelBuild SizeResolution
(microns)
Print Material
FormlabsForm2Height: 175 mm
Width: 145 mm
Length: 145mm
25Methacrylate Photopolymer Resin
Castable Resin
Dental Class Resin
Stratasys Objet260 Connex3
Poly Jet
Height: 200 mm
Width: 252 mm
Length: 255mm
16ABS,
Standard plastics and Rubber Class Materials
EnvisiontecVida
DLP
Height: 100 mm
Width: 79 mm
Length: 140mm
25Dental Class Resin,
Jewellery Class Resin &Hearing aid Resin

Powder Based Metallic 3D Printers: SLS (Selective Laser Sintering), SLM (Selective Laser Melting)&DED (Direct Energy Deposition)

Printer MakePrinter ModelBuild SizeResolution
(microns)
Print Material
Aurora LabsS-Titanium Pro,
Metal Printer
Height: 500mm
Width: 200mm
Length: 200mm
30Stainless Steel 316L/304/309
Inconel 625/718
NiBSi, Iron,
Titanium - GRADE 5,
Bronze,
Aluminium AlSi7Mg,/AlSi10Mg
*Print Material Legend:

PLA – Poly Lactic Acid;Made from organic material — specifically corn starch and sugarcane

ABS – Acrylonitrile Butadiene Styrene; Stronger material for commercial-grade parts

ASA – Acrylic Styrene Acrylonitrile; Great for Outdoor applications, High UV resistance.

CPE –  Co-Poly-Ester;Chemical resistant, tough

PVA – Poly Vinyl Alcohol;Water soluble polymer

PC: Poly Carbonate, strong; Durable, and tough material

PP: polypropylene; Lightweight and Durable

TPU: Thermoplastic Poly Urethane; Rubber Like flexible material, abrasion resistant